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SUCCESS STORIES · GLOBAL ENTERPRISES

Enterprise
Outcomes At Scale

How we've helped enterprises across India, the US, Europe and Singapore digitize $13B+ of inventory and machinery - with full traceability, SAP-grade integration, and audit-ready compliance.

US · EU · APAC References

Regional references available under NDA

Many of our US, EU and Singapore engagements are bound by confidentiality agreements. We're happy to share specific case studies - including referenceable buyers in manufacturing, pharma, life-sciences, BFSI and metals trading - on a confidential evaluation call.

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Detailed case studies

Steel plant material traceability - 720,000 movements/dayRFID warehouse automation - 16,800 barrels/hour40% faster than leading global systems60% manual-labour reduction
Paint Manufacturing / Steel Group

Smart Warehouse Automation for JSW Paints: 16,800 Barrels per Hour

JSW Paints

Challenge

Manual tracking of paint drums was error-prone and inefficient. No real-time stock updates or consumption visibility. Legacy systems lacked RFID integration and flexibility.

Solution

Built custom RFID Inventory System with real-time dashboard, forklift integration, structured storage, FIFO management, Android mobile scanner app, and automated reporting. Web application with API integration on ESSL hardware using AngularJS/ReactJS, PHP CI, and auto-scaling MySQL database.

Results

16,800 paint barrels processed per hour
90% reduction in dispatch errors
60% reduction in labor for inventory operations
Real-time inventory visibility across all locations

"Ajinkya's RFID solution has transformed our warehouse operations completely. The system handles 16,800 barrels per hour with 90% fewer errors."

$1.4B+

inventory Value

16,800

items Per Hour

90%

error Reduction

RFIDAngularJSReactJSPHP CI
Steel Manufacturing

IIQ Tally Checker for JSW Vijayanagar: Digitizing 76,000+ Monthly Security Entries

JSW Vijayanagar Works

Challenge

Security guards captured data manually in registry. Reports were created and shared manually with logistics team. Heavy reliance on manpower, time, and physical resources. Lack of real-time data access and tracking.

Solution

Implemented barcode-based data capture system with mobile devices and barcode scanners. Automated data collection with real-time report generation. Seamlessly integrated with SAP systems. Provided secure online access with 256-bit SHA4 hashed encryption.

Results

76,000+ monthly entries digitized
100% elimination of manual registry work
Real-time SAP integration for logistics
Secure cloud-based reporting with 256-bit encryption

"The IIQ Tally Checker has completely eliminated manual work. With 76,000+ entries digitized monthly and real-time SAP connectivity, our operations are now seamless."

76,000+

monthly Entries

100%

manual Work Reduction

Real-time SAP

integration

Barcode ScanningSAP IntegrationAndroidWeb Application
Manufacturing / Corporate Training

Gamified LMS for Hindalco: Empowering 71,200+ Employees Globally

Hindalco Industries (Aditya Birla Group)

Challenge

Hindalco needed scalable LMS to host SCORM-based eLearning content with real-time user tracking, access control, and reporting. Required secure integration with internal systems and ESSL hardware with high scalability for automated maintenance.

Solution

Developed web-based LMS with SCORM file hosting, learner progress tracking, report generation, seamless ESSL hardware integration, AMC support with automated maintenance, and highly engaging gamified user experience using AngularJS/ReactJS, PHP CI, MySQL/MongoDB.

Results

71,200+ employees empowered globally
SCORM-compliant learning platform
Automated scaling and maintenance
Real-time progress tracking and reporting

"Ajinkya's gamified LMS has revolutionized our global training programs. With 71,200+ employees now on the platform, we've seen tremendous improvement in learning engagement."

71,200+

global Users

SCORM

compliance

Full AMC

automation

AngularJSReactJSPHP CIMySQL
Steel Manufacturing

Smart VSOP System for JSW: QR-Based Equipment Maintenance

JSW Vijayanagar Works

Challenge

No centralized system to track equipment maintenance history. Manual spare part tracking causing stock mismatches. Technicians lacked access to step-by-step visual maintenance guides. Difficulty retrieving equipment-specific data on-site.

Solution

Developed digital VSOP system with QR codes on equipment for instant access to maintenance history, checklists, spare parts, and notes. Mobile app enables technicians to scan QR codes for videos and data. Real-time spare part usage tracking with web dashboard for admins.

Results

$9.6B+ (₹80,000 Cr+) worth of machinery maintained
Zero downtime with instant QR access
100% centralized maintenance history
Real-time spare parts inventory tracking

"The QR-based VSOP system has transformed our maintenance operations. Technicians now have instant access to everything they need on their mobile devices."

$9.6B+

machinery Value

Zero

downtime

100%

history Access

QR Code SystemAndroidWeb ApplicationVideo Integration
Foundry / Manufacturing

Smart Manufacturing Platform for AKP Ferrocast: Complete Operational Visibility

AKP Ferrocast

Challenge

Manual, disconnected processes across procurement, production, and quality. No real-time insights into inventory or production flow. Lack of end-to-end traceability. Manual quality checks limited auditability.

Solution

Developed centralized platform integrating procurement, production, and quality control. Enabled RFID-based tracking for full material traceability. Provided real-time dashboards for inventory, production, and QC updates. Implemented digital quality control module with role-based access.

Results

100% unified workflow across all departments
Complete RFID-based material traceability
Real-time production and inventory dashboards
Digital QC for precise, auditable records

"Ajinkya unified our entire manufacturing operation. With RFID traceability and digital quality control, we now have complete visibility and audit readiness."

100% Unified

workflow

Complete RFID

traceability

50%+ Increase

efficiency

RFIDWeb ApplicationMobile AppReal-time Dashboards
Steel Manufacturing

Refactory Vendor Material Management: Real-time SAP Integration

JSW Steel - Refactory

Challenge

Manual material movement tracking causing delays and errors. No unified system for RFID tagging and location binning. Difficulty tracking returned materials across multiple GRNs. Lack of real-time inventory visibility from SAP.

Solution

Integrated RFID tagging and QR-based location tracking. Developed web (React.js/Node.js) and mobile (Flutter) application for scanning and binning. Automated receiving, binning, consumption, and returns with real-time SAP sync via APIs.

Results

$2.4B+ (₹20,000 Cr+) vendor material managed daily
100% real-time SAP synchronization
Complete RFID and QR-based traceability
Automated material lifecycle management

"The vendor material management system with real-time SAP integration has streamlined our operations managing $2.4B+ (₹20,000 Cr+) materials daily."

$2.4B+

daily Material

Real-time

sap Sync

85%+

error Reduction

RFIDQR CodesReact.jsNode.js

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Ajinkya Technologies

Smart. Scalable. Secure.

Smart manufacturing & industrial AI partner for the world’s leading factories

+91 73494 16661 hello@ajinkyatechnologies.in#429-B/1, Congress Road, Tilakwadi, Belagavi, Karnataka, 590006, India

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